Ultra Thin Metal Cutting Discs (V1)

The 115mm Metal Cutting Disc is a specialised cutting tool designed for precision cutting of various metal materials. This disc, known for its delicate construction, is optimized for applications where fine, accurate cuts are essential. While it offers superior sharpness and efficiency, the disc is inherently more delicate than standard cutting discs and requires careful handling to prevent damage.

v1 vs v2

v1 great quality discs but with long lasting sticker branding.

v2 new and improved heated sticker branding

branding only difference.

Key Features:

• Size:
• Diameter: 115mm (4.5 inches), suitable for use with most standard angle grinders.
• Bore Size: Typically 22.23mm, ensuring a snug fit with common grinding tools.
• Material Composition:
• Constructed from high-grade aluminum oxide with fine abrasive grains that provide an exceptionally sharp cutting edge. The material is selected for its ability to cut through metal quickly and with precision, though it is more prone to breakage due to its thin, fragile design.
• Thickness:
• The disc typically measures around 1.0mm to 1.2mm in thickness. This thin profile is essential for achieving precise cuts with minimal material wastage but contributes to its fragility.
• Cutting Performance:
• Precision Cutting: The disc is ideal for tasks requiring high accuracy, such as cutting thin metal sheets, tubes, or profiles. It excels in making clean, smooth cuts with minimal burr formation, reducing the need for additional finishing.
• Speed and Efficiency: The thin design allows for faster cutting with less resistance, which minimizes heat build-up and helps prolong the life of both the disc and the tool.
• Application:
• Suitable for cutting a variety of metals, including mild steel, stainless steel, and non-ferrous metals. It is particularly useful in delicate work where the integrity of the material must be preserved.
• Due to its fragile nature, this disc is best used for straight cuts rather than heavy-duty or complex tasks.
• Safety Considerations:
• Handling: The disc must be handled with care to avoid chipping or cracking. It should be stored in a dry, secure place to prevent accidental damage.
• Operation: When using this disc, it's essential to adhere to recommended RPM limits (typically up to 13,300 RPM) to prevent breakage. Proper personal protective equipment (PPE) such as safety goggles, gloves, and protective clothing is advised.
• Reinforcement: Despite its fragility, the disc is often reinforced with a single layer of fiberglass mesh to provide some stability during operation, though it remains more vulnerable than standard discs.
• Compatibility:
• Compatible with most 115mm angle grinders, provided they operate within the disc's recommended RPM range. It is essential to check tool specifications before use.
• Packaging:
• The disc is typically sold individually or in packs, carefully packaged to protect against breakage during transport. Each disc is often individually wrapped or placed in a protective sleeve.

Usage Tips:

• Storage: Store the disc in a dry, temperature-controlled environment to maintain its integrity.
• Handling: Always inspect the disc for cracks or chips before use, and replace it if any damage is detected.
• Usage: Apply consistent, moderate pressure during cutting to avoid stressing the disc, and avoid side pressure or twisting, which could cause it to shatter.

Conclusion: The Fragile 115mm Metal Cutting Disc is an excellent choice for professionals and enthusiasts requiring a cutting tool that prioritizes precision and fine cuts. However, due to its delicate nature, it demands careful handling and operation to ensure safety and optimal performance.